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Stud Mounting Instructions

How to install letters with stud mount hardware.

Aluminum Letters

SKU: emi_metal_flat_cut_aluminum_letters
Text Alignment  
Total Letter Count: 0
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Starting At: $9.00
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  • Ships in 5-7 business days
  • Affordable and versatile metal letters
  • Plethora of finishes: natural satin, polished, painted, and anodized
  • Threaded studs and paper template included in 1/4" or thicker
  • 1/8" thickness can be plain mounted or studs mounted for an additional cost
  • Stud mounts required for polished and anodized finishes
  • Accepting any font or design
  • Water jet cut: precision machinery that follows every small detail
  • Made custom per order, not returnable
  • Colors and finishes may vary from your monitor
  • Contact us for samples or to verify sizing

Flat cut aluminum letters are an industry favorite because they are one of the most affordable and versatile of all the metal letters on the market. The water jet cuts aluminum with precision, attending to any small detail, and produces fine pieces of signage artwork and lettering. Aluminum sign letters are lightweight and never rust.

These aluminum wall letters come in a plethora of finishes: popular natural satin, brilliant paint colors, chrome-like polished, and several anodized finishes that are guaranteed for life. With an entry-level price-point, our aluminum letter selection allows businesses on a budget to get the amazing sign they planned for.

We include studs and template with all flat cut aluminum letters that are 1/4" or thicker. The paper template shows the location of the studs and the proper alignment and spacing of the lettering. Mounting studs are threaded prongs that screw into the back of the letter, are coated with construction grade adhesive, and set in holes drilled into the wall. Spacers are available for offset mounting that can create more dimension for the letters on the surface and produce a nice drop shadow. Unless specified for stud mount at an additional cost, 1/8" letters are plain mount and can be mounted with adhesive. Letters must be stud mounted for polished or anodized finishes.

Each letter is made custom per order and only natural satin finishes can be rushed. This product is not returnable. Colors and finishes may vary from the screen. Ships within 5-7 business days. Contact Us with questions regarding sizes, finishes, or mounting.

  • Price Decrease Characters ,.'";:+-_*`!<>/? are 67% less
  • Price Increase Welded Stud Mounting Hardware is 30% more per letter
  • Price Increase Projected Spacer Mounting Hardware is 30% more per letter
  • Price Increase Projected Jam Nut Mounting Hardware is 30% more per letter
  • Price Increase Corrugated Mounting Mounting Hardware is 30% more per letter
  • Price Increase Flat Metal Wall Mounting Hardware is 30% more per letter
  • Price Increase Flush Mounting Hardware is $4.25 more per letter
  • Price Increase Top Stud Mounting Hardware is $4.25 more per letter
  • Price Increase Bottom Stud Mounting Hardware is $4.25 more per letter
  • Price Increase Paper Template is $4.25 more per letter
  • Price Increase Painted Finish is 10% more
  • Price Increase Rust Powdercoat Finish is 40% more
  • Price Increase Nouveau Powdercoat Finish is 40% more
  • Price Increase Polished Finish is 50% more
  • Price Increase Clear Anodized Finish is 10% more
  • Price Increase Color Anodized Finish is 45% more
  • Price Increase Polished Anodized Finish is 75% more
  • Price Increase Custom Color Paint Colors is $20.00 more
 Thickness
Height1/8 inch1/4 inch3/8 inch1/2 inch3/4 inch1 inch
1 inch $ 6.00 $ 9.00 $ 13.00      
1 1/2 Inch $ 7.00 $ 10.00 $ 16.00      
2 inch $ 9.00 $ 11.00 $ 18.00 $ 26.00 $ 28.00 $ 33.00
3 inch $ 12.00 $ 14.00 $ 22.00 $ 31.00 $ 33.00 $ 37.00
4 inch $ 17.00 $ 19.00 $ 30.00 $ 38.00 $ 38.00 $ 42.00
5 inch $ 19.00 $ 23.00 $ 36.00 $ 41.00 $ 43.00 $ 50.00
6 inch $ 22.00 $ 28.00 $ 39.00 $ 46.00 $ 52.00 $ 57.00
7 inch $ 25.00 $ 34.00 $ 47.00 $ 52.00 $ 63.00 $ 70.00
8 inch $ 27.00 $ 36.00 $ 51.00 $ 55.00 $ 73.00 $ 83.00
9 inch $ 29.00 $ 38.00 $ 56.00 $ 61.00 $ 82.00 $ 100.00
10 inch $ 34.00 $ 42.00 $ 60.00 $ 65.00 $ 95.00 $ 119.00
11 inch $ 37.00 $ 45.00 $ 65.00 $ 75.00 $ 107.00 $ 139.00
12 inch $ 40.00 $ 48.00 $ 71.00 $ 82.00 $ 122.00 $ 160.00
13 inch $ 45.00 $ 52.00 $ 77.00 $ 94.00 $ 138.00 $ 182.00
14 inch $ 50.00 $ 57.00 $ 84.00 $ 104.00 $ 155.00 $ 206.00
15 inch $ 60.00 $ 63.00 $ 95.00 $ 115.00 $ 173.00 $ 229.00
16 inch $ 64.00 $ 67.00 $ 105.00 $ 126.00 $ 193.00 $ 257.00
17 inch $ 71.00 $ 74.00 $ 114.00 $ 142.00 $ 217.00 $ 286.00
18 inch   $ 76.00 $ 124.00 $ 157.00 $ 241.00 $ 316.00
19 inch   $ 85.00 $ 135.00 $ 171.00 $ 266.00 $ 353.00
20 inch   $ 95.00 $ 145.00 $ 188.00 $ 290.00 $ 394.00
21 inch   $ 105.00 $ 156.00 $ 204.00 $ 316.00 $ 435.00
22 inch   $ 114.00 $ 167.00 $ 221.00 $ 342.00 $ 478.00
23 inch   $ 125.00 $ 178.00 $ 236.00 $ 369.00 $ 523.00
24 inch   $ 152.00 $ 188.00 $ 253.00 $ 396.00 $ 571.00
25 inch     $ 200.00 $ 269.00 $ 416.00 $ 608.00
26 inch     $ 213.00 $ 286.00 $ 439.00 $ 648.00
27 inch     $ 227.00 $ 304.00 $ 461.00 $ 688.00
28 inch     $ 241.00 $ 323.00 $ 485.00 $ 729.00
29 inch     $ 255.00 $ 340.00 $ 509.00 $ 769.00
30 inch     $ 270.00 $ 360.00 $ 536.00 $ 816.00
31 inch     $ 294.00 $ 392.00 $ 604.00 $ 886.00
32 inch     $ 319.00 $ 427.00 $ 674.00 $ 964.00
33 inch     $ 344.00 $ 462.00 $ 744.00 $ 1,041.00
34 inch     $ 370.00 $ 497.00 $ 814.00 $ 1,118.00
35 inch     $ 396.00 $ 532.00 $ 884.00 $ 1,196.00
36 inch     $ 420.00 $ 567.00 $ 973.00 $ 1,272.00
37 inch     $ 446.00 $ 603.00 $ 1,025.00 $ 1,349.00
38 inch     $ 472.00 $ 638.00 $ 1,094.00 $ 1,426.00
39 inch     $ 498.00 $ 674.00 $ 1,164.00 $ 1,504.00
40 inch     $ 525.00 $ 710.00 $ 1,235.00 $ 1,582.00
41 inch     $ 551.00 $ 746.00 $ 1,306.00 $ 1,660.00
42 inch     $ 577.00 $ 782.00 $ 1,377.00 $ 1,738.00
43 inch     $ 604.00 $ 818.00 $ 1,448.00 $ 1,817.00
44 inch     $ 629.00 $ 854.00 $ 1,520.00 $ 1,895.00
45 inch     $ 656.00 $ 891.00 $ 1,590.00 $ 1,972.00
46 inch     $ 682.00 $ 926.00 $ 1,661.00 $ 2,051.00

Font Height

The letter height you order is based on the uppercase letter "A" of the font you specify. Depending on the font, some uppercase/lowercase letters may be shorter or taller than the height you specify on the order form so they will look proportionate to each other. Therefore, you may receive some of your lettering in different dimensions than the letter height ordered. If all lettering is ordered in lower case, we still scale the lettering to an uppercase "A" which will make most of the letters smaller than what was ordered. Please contact us if you would like to size your lettering differently from our standards. Please see examples below:

Fractions: Order the next size up and indiciate in the comments field the exact height you want your letters. For example, to order 2 5/8 Inch height, order 3 Inch and write in the comments "Cut at 2 5/8 Inches"

Letter Visibility Chart:

VIEWING DISTANCEMINIMUM REQUIRED LETTER HEIGHT
100 ft.4"
250 ft.10"
360 ft. (city block)16"
500 ft.22"
750 ft.33"
1000 ft.43"
1320 ft. (1/4 mile)57"
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Toll-Free: 1-800-705-4020
In Idaho: 208-855-5460
Fax: 208-846-9445
Business Hours: Monday-Friday 7:00am-6:00pm Mountain Std. Time

Please feel free to contact us with any questions you may have and we will be glad to assist you.